In this episode of CW Trending, sponsored by , CW senior editor Ginger Gardiner and editor-in-chief Jeff Sloan discuss the use of sensors in composites manufacturing to optimize processes, reduce cycle time and waste, and improve part quality and sustainability. Ginger presents slides reviewing a variety of different sensor technologies and case histories in composites. She also explains how these technologies are not only enabling the digital twin and intelligent manufacturing, but also opening new possibilities for composites, such as thermoplastic-overmolded thermosets and sensing structures that can incorporate, for example, haptics allowing the captain of an 81-meter yacht to steer more efficiently by feeling and reacting to actual ocean loads on the composite rudder.
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Fingerprinting liquids for composites
Collo (Collo, Tampere, Finland) uses electromagnetic sensors and edge analytics to optimize resin degassing, mixing, infusion, polymerization and cure as well as monitoring drift from benchmarked process parameters and enabling in-situ process control.
In-situ composites sensors for increased production rates, smart processes and life cycle monitoring
Com&Sens FBG sensors are embedded into pressure vessels, rudders and bridges, with new edge and surface connection technology, aimed at cost-effective serial production and monitoring of composite structures.
Customizing ultrasonic sensors for composites process optimization and control
University of Augsburg developed sensors for the CosiMo project’s digital twin and closed-loop process control of EV battery box cover demonstrator, and now moves forward with the AI Production Network for industry collaboration.
Artificial intelligence optimizes CNC milling of carbon fiber-reinforced composites
The Augsburg AI Production Network — DLR Center for Lightweight Production Technology (ZLP), Fraunhofer IGCV and University of Augsburg — use ultrasonic sensors to correlate sound to quality in composites machining.
Contactless measurement of temperature, pressure in composites
Magnetic microwires enable contactless measurement of temperature and pressure during cure and in service.
Combining AC and DC dielectric measurements for cure monitoring of composites
Lambient Technologies (Cambridge, Ma, U.S.)advances dielectric analysis (DEA) for more reliable, affordable composites manufacturing.
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