ÂÌñÏׯÞ

Published

ATL Composites parts enable Roger Hill-designed powercat

New 16-meter composite displacement hull powercat uses DuFLEX composite panels from ATL Composites.

Share

 

marine composites, boatbuilding, composite yacht, composites

Source | ATL Composites

A new 16-meter composite displacement hull powercat designed by legendary designer, Roger Hill, being built at Lifestyle Yachts (Pipiroa, New Zealand) uses DuFLEX composite panels from ATL Composites (Molendinar, Queensland, Australia). The panels comprise rigid end-grain balsa, and structural linear or cross-linked foam cores laminated with a high-performance epoxy resin and reinforced with multiaxial E-glass.

The custom-built yacht Omahu is the vision of joint-owners, two Kiwi couples keen to experience long-range cruising around the South Pacific, exploring New Caledonia, Fiji, Tonga and Australia. 

 

composites, boatbuilding

Source | Roger Hill Yacht Design Ltd.

“The hull shape is a development of our very efficient displacement form, but the styling is unique compared to other similar-sized powercats we have done before,” Hill explains. “It is not a ‘cut and shut’ exercise using an existing similar sized design.”

One of the owners had previously built a Roger Hill-designed 14.15-meter sailing cat, around 15 years ago, customized to his requirements at that time. The choice of building materials, methodology and designer informed his choice for the current project.

The Omahu is designed for comfort with space for two couples to live aboard along with storage required for long trips to remote destinations. The vessel is powered by twin Yanmar 6LY400 400hp engines and is calculated to achieve a top speed of 26 knots.

“This particular design does not have as much beam (5.6 meters) as I might normally have on a displacement power cat of this length, but this was related to the width of the marina berth,” says Hill. “The upside of that slightly narrower beam, less transverse stability will be an improved motion; not such a quick roll period in a beam sea.”

A shallow draft of just over 1 meter will allow Omahu to explore remote inlets and anchorages where other yachts may not be able to access.

 

composites, boatbuilding

Source | ATL Composites

Hill based the design of Omahu on construction using DuFLEX Composite panels from ATL Composites based on their strength, durability, light-weight and precision.

Hill recalls,

“ATL and I go back a long way. The first DuFLEX kit we did was over 18 years ago, and we have done many since then in both power and sail. One of Omahu’s owners had already built a sailing cat using the DuFLEX panel system so he was very happy to build the power cat using the same materials and method of construction.

“Another consideration was the builder, who didn’t have a lot of experience building a full-foam cored catamaran, so he has been very appreciative of the pre-made panels and CNC router set of parts.

“The DuFLEX Building System offers builders a very high-quality panel and very precise accuracy, and for the client, an assurance of structural integrity.”

Omahu will have a dark blue hull which dictated the choice of foam core to be used in the hull and transom areas. A combination of Divinycell HP80 and HP100 foam cores, type approved by DNV-GL Maritime, were chosen for the DuFLEX Strip Planks used in these areas to provide elevated temperature and mechanical performance.

composites, boatbuilding

DuFLEX Composite Panels were also used for Omahu’s bulkheads.  Source | ATL Composites

Engineered to survey standards by ATL Composites Engineering team, other DuFLEX Composite Panels components in Omahu include wing-deck, soles, girders, webs, bulkheads, longitudinal and interiors all supplied in CNC-routed kit form with various core types and densities to suit the design loads in the vessel.

CW Tech Days: High-Temp Composite Solutions

Related Content

Sustainability

European boatbuilders lead quest to build recyclable composite boats

Marine industry constituents are looking to take composite use one step further with the production of tough and recyclable recreational boats. Some are using new infusible thermoplastic resins.

Read More
Aerospace

FIDAMC expands composites R&D into new markets and advanced manufacturing centers

Pioneering technocenter advances RTM, thermoplastic composites, additive manufacturing, microwire, novel lighter weight LSP and more.

Read More
Marine

Anemoi installs 35-meter-tall composite rotor sails on Sohar Max maritime vessel

Carbon fiber-reinforced epoxy composites are key to building these long-lasting wind propulsion technologies for energy-efficient watercraft.

Read More

CEAD launches the Maritime Application Center dedicated to industrial 3D printing boat hulls

The MAC is an LFAM-powered production facility equipped with highly automated, digitally driven manufacturing processes and built around a collaborative model to develop the boats of the future.

Read More

Read Next

Aerospace

Plant tour: Daher Shap’in TechCenter and composites production plant, Saint-Aignan-de-Grandlieu, France

Co-located R&D and production advance OOA thermosets, thermoplastics, welding, recycling and digital technologies for faster processing and certification of lighter, more sustainable composites.

Read More
Compression Molding

VIDEO: High-volume processing for fiberglass components

Cannon Ergos, a company specializing in high-ton presses and equipment for composites fabrication and plastics processing, displayed automotive and industrial components at CAMX 2024.

Read More
Market Outlook

Composites end markets: New space (2025)

Composite materials — with their unmatched strength-to-weight ratio, durability in extreme environments and design versatility — are at the heart of innovations in satellites, propulsion systems and lunar exploration vehicles, propelling the space economy toward a $1.8 trillion future.

Read More