ÂÌñÏׯÞ

Published

High-temp resin eliminates hypersonic composite part bottlenecks

CAMX 2025: Cambium’s ApexShield 1000 system, cutting carbon/carbon production time by up to 80%, gives engineers and OEMs scaling high-temperature composite solutions a step up in survivability, processability and performance.  

Share

Source | Cambium

 (El Segundo, Calif., U.S.) is showcasing ApexShield 1000, a phthalonitrile-based resin system that accelerates the fabrication of carbon-carbon (C/C) composite components for hypersonic and aerospace applications.

Cambium worked closely with the U.S. Navy, especially the Naval Air Warfare Center Weapons Division (NAWCWD), to advance this technology, along with the Naval Research Laboratory (NRL), industry partners and the Biomanufacturing and Design Ecosystem (BioMADE). ApexShield 1000 high-temperature resin reduces polymer infiltration and pyrolysis (PIP) cycles from six to nine, down to just one to two, which Cambium says slashes production time by up to 80% compared to legacy systems. This advancement enables fabricators of hypersonic glide bodies, rocket nozzle extensions and ablative structures like solid rocket motor and VLS nozzles to move from months of production to just weeks.

ApexShield 1000 also reduces cost by enabling higher throughput using existing C/C manufacturing infrastructure. Designed for vacuum-assisted resin transfer molding (VARTM) and resin transfer molding (RTM), the system features low-melt viscosity and is stable at room temperature, removing the need for freezer storage. It is already being produced at metric-ton scale and integrated into domestic supply chains, supporting Cambium’s mission to help U.S. defense manufacturers respond faster.

Visitors to Cambium’s booth can learn how this material is increasing production speed, scalability and supply chain resilience in thermal protection system (TPS) design and C/C part fabrication. 

will be exhibiting new technology at CAMX 2025 in Orlando, FL this September.
Plan to or

SEPT. 8 - 11

2025

ORANGE COUNTY CONVENTION CENTER

Orlando, FL

theCAMX.org

September 8 - 11, 2025

Orange County Convention Center in Orlando, FL

Presented By theCAMX.org

Related Content

Related Content

CAMX

Automated composites processing systems facilitate customization, productivity

CAMX 2025: Mikrosam’s filament winding, prepreg slitting and rewinding, towpreg, AFP/ATL and flexible double-belt press prepreg equipment meet precision and quality demands.

Read More
CAMX

TPC, FRP poles and fire-retardant panels

CAMX 2025: Avient Corp. is bringing its latest composites innovations including Polystrand, GridCore and Hammerhead solutions.

Read More
Automotive

Highly tunable, woven lattice reinforcements target automotive structures

CAMX 2023: Startup Weav3D will be demonstrating its two collaborative automotive demonstrator parts and present two conference papers.

Read More
Recycling

VIDEO: Recycling and machining carbon fiber scraps

Elevated Materials has partnered with ‪Toray Composite Materials America, Inc. to collect and upcycle reclaimed carbon fiber scraps into large billet laminates, which can then be cut into various parts using CNC mills.

Read More

Read Next

RTM

All-recycled, needle-punched nonwoven CFRP slashes carbon footprint of Formula 2 seat

Dallara and Tenowo collaborate to produce a race-ready Formula 2 seat using recycled carbon fiber, reducing CO2 emissions by 97.5% compared to virgin materials.

Read More
Feature

Composites end markets: New space (2025)

Composite materials — with their unmatched strength-to-weight ratio, durability in extreme environments and design versatility — are at the heart of innovations in satellites, propulsion systems and lunar exploration vehicles, propelling the space economy toward a $1.8 trillion future.

Read More
Glass Fibers

VIDEO: High-volume processing for fiberglass components

Cannon Ergos, a company specializing in high-ton presses and equipment for composites fabrication and plastics processing, displayed automotive and industrial components at CAMX 2024.

Read More