Thermoplastics

NREL explores novel manufacturing approach for next-generation wind turbine blades

3D printing of thermoplastic blades enables thermal welding and improves recyclability, offering the potential to reduce turbine blade weight and cost by at least 10%, and production cycle time by 15%.

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Hi-Temp Resins

AIM3D multi-material 3D printer targets precise, cost-effective polymer processing

Extrusion 3D printer offers considerably faster build rates and can print up to three different materials in parallel for metals, ceramics and high-temperature plastics such as PEEK and PPS with or without fiber filling.

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Composites 4.0

SAM|XL develops closed-loop manufacturing for composites

Collaborative R&D center at TU Delft develops sensor- and robot-based automation for Composites 4.0 manufacturing, including STUNNING project for welded assembly of a thermoplastic composite fuselage demonstrator.

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Thermoplastics

Xenia Materials introduces Xecarb thermoplastic composites to Bft SpA swing gate motors

Xecarb 17 thermoplastic composites enhance industrial applications’ durability, reliability and high performance.

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Automotive

Lanxess Tepex composite material lightweights luxury sedan load compartment well

PA6 Tepex dynalite thermoplastic blank reinforced with continuous glass fiber fabrics withstands high mechanical stresses and achieve 30% lighter weight than comparable sheet metal components.

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PEEK

AON3D, Astrobotic to send 3D-printed parts to the moon

The Peregrine Lander will carry thermoplastic parts printed via AON3D’s high-temperature industrial 3D printer that meet demanding space requirements and cut the vehicle’s weight by half.

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CW Trending

Thermoplastic composites at Oribi Composites: CW Trending, episode 4

Oribi Composites’ Matt Christensen discusses the origin of the Colorado-based thermoplastic composites fabricator, his role at the company, current products and programs, and the real potential for use of thermoplastic composites in wheels.

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Thermoplastics

RECONTRAS project validates use of microwaves and laser welding to obtain recyclable composites

Reseachers obtained a reduction in costs and energy consumption through the manufacture of three composite prototypes and confirm the feasibility of recycling and processing the resulting material.

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Automotive

Lanxess thermoplastics lightweight Geely front end carrier component

Evaluated and tested by Lanxess, the high-modulus, high-flow PA6 material reinforced with 50% glass fiber achieves high stiffness and strength for the multi-component assembly.

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Aerospace

KVE Composites installs first commercial Mobile Induction Welding Cell (MIWC) at Daher

Flexible welding cell developed for coupon welding to facilitate process qualification of KVE INDUCT welding technology for thermoplastic composites.

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