Design/Simulation

Space

Optimizing the Ares V payload shroud

Sizing software allows rapid analysis of candidate composite architecture for highly loaded and weight-sensitive launch vehicle component.

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Space

Simulation simplifies fabrication of all-composite crew module

Specialized simulation software shortens development cycle on first all-composite crew module demonstrator for NASA space program.

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PEEK

Direct manufacturing of military aircraft parts

 Laser sintering process shortens lead time, simplifies production of complex, high-performance parts.

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Mass Transit

Team-built bus body bests all

OEM meets tight development schedule on superlight multipart molded shell to offset propulsion system weight in fuel cell-powered transit bus.

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Wind/Energy

Challenge of engineering retrofit blades

 Myriad interrelated design factors are considered in new blades for turbines originally built for high-wind regimes.

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AFP/ATL design-to-manufacture: Bridging the gap

Managing production of a structure made via fiber or tape placement often requires software-aided  manipulation of the subtle differences between that which is designed and that which can be manufactured.

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Composite wing key to high-speed stability

First mass-produced CFRP wing helps supercar achieve downforce and lateral acceleration values superior to many GT racing cars.

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Aerospace

Aircraft simulation gets composites aware

Rapid software evolution enables faster, better virtual solutions to complex composite design problems.

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Marine

Finite element analysis garners performance gains for yacht component

In the ongoing quest to reduce weight in high-performance sailing yachts, no part goes unexamined or untouched.

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Medical

Prototyping and manufacturing by additive fabrication

 Additive fabrication (AF) technology, such as laser sintering (LS) and fused deposition modeling (FDM), encompasses a wide range of applications. The earliest was rapid prototyping to support design, concept modeling, fit/function testing, and pattern making without the need to construct expensive tooling for prototypes and test articles. Manufacturers also are using AF to produce jigs, fixtures, drill guides, and other manufacturing and assembly tools.

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microwire technology for composites