Design/Simulation

Building a bigger Big Wheel

Machining specialist scales up the 1970s icon, producing plugs and tools for an exact fiberglass replica at a Disney resort.

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Space

Orion re-entry system: Composites displace metal

World’s largest heat shield updates metal design with out-of-autoclave process.

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Marine

Integrated software: Streamlined hull & tool design

Although its reputation was solid, rigid inflatable boat (RIB) builder Planatech (Athens, Greece) recently sought ways to design new composite products and their corresponding tool sets faster, without compromising quality.

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Molds/Tools

Residential construction breakthrough: Composites find a home

Composite materials get the go-ahead for an unconventional but code-compliant California house.

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Adhesives

Very Light Jets Creating A Demand For Composites

"Baby" jets are causing an aviation buzz but will the market exist?

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RTM showcase: One-Piece Rudder

A transatlantic design team uses concurrent engineering to integrate rudder spars, ribs and skins in a single RTM cycle.  

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Weaving

Free-form surfacing optimizes free-style kayak

The 6-ft/1.8m-long Project 54cx kayak, made using aramid and carbon fabric-reinforced composites, weighs only 19 lb/8.6 kg.

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Aerospace

Optimizing the Ares V payload shroud

Sizing software allows rapid analysis of candidate composite architecture for highly loaded and weight-sensitive launch vehicle component.

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Simulation simplifies fabrication of all-composite crew module

Specialized simulation software shortens development cycle on first all-composite crew module demonstrator for NASA space program.

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Defense

Direct manufacturing of military aircraft parts

 Laser sintering process shortens lead time, simplifies production of complex, high-performance parts.

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