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Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.
Bonding and welding play vital roles in the assembly and fabrication of composite materials, offering methods to join components together effectively. Bonding involves the use of adhesives or bonding agents to create strong connections between different composite parts or between composites and other materials. Adhesives provide uniform stress distribution, enabling lightweight and durable structures. On the other hand, welding techniques like ultrasonic welding or induction welding are employed specifically in thermoplastic composites, where heat is used to melt and fuse the materials together.
Clean Sky project has delivered the 8 × 4 meter welded aerostructure component, aided by advanced thermoplastic composite technologies and smart robotics.
Newly launched program in the Netherlands will run until 2030 with more than 330 partners contributing knowledge to advancing high-tech solutions, including additional research in composites welding, recycling and AFP.
Eight-meter-long CFRTP fuselage skin was achieved via laser-heated in-situ consolidation, with stringers, frames and cleats to be welded.
Laser winding/welding will help 3-year project develop cross-industry container-based transport/supply unit for cryogenic liquid hydrogen, aiming for TRL 5 via demonstrator manufacture and testing.
Within the InSiTe project, IFW has demonstrated embedded fiber optic sensors for continuous measurement of temperature in the area of compaction with high spatial resolution up to 0.65 millimeter.
CAMX 2025: Eurovac’s objective is to design, develop and supply quality dust and fume extraction systems for customers, backed by a comprehensive facility, knowledgeable engineering team and growing distribution network.
Next-generation composite pipe development with embedded, AI-enhanced health monitoring will modernize new and aging pipelines globally.
Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.
The robust, flexible and versatile three-step system handles a range of dry fiber and thermoplastic composite material forms for high output, improved efficiency and reduced waste.
