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The wind energy market has long been considered the world’s largest market, by volume, for glass fiber-reinforced polymer (GFRP) composites — and increasingly, carbon fiber composites — as larger turbines and longer wind blades are developed, requiring higher performance, lighter weight materials. The outer skins of wind and tidal turbine blades generally comprise infused, GFRP laminates sandwiching foam core. Inside the blade, rib-like shear webs bonded to spar caps reinforce the structure. Spar caps are often made from GFRP or, as blade lengths lengthen, pultruded carbon fiber for additional strength.
Work in two DOE projects is demonstrating C/C-SiC produced in 3-5 days with <5% shrinkage, <10% porosity and 50% the cost of conventional C/C and C/C-SiC.
NASA’s Advanced Composite Solar Sail System is expected to launch from Rocket Lab’s Electron carbon fiber composite launch vehicle in mid-2022.
An MOU signed with Bermuda-based Paradise Mobile develops stratospheric 4G/5G connectivity solutions for the region using the composite Zephyr solar-powered aircraft.
After a 45-day trip, Firefly Aerospace’s first landing attempt landed Blue Ghost in an upright, stable configuration, followed by the start of surface operations.
Covestro to remain the main sponsor until 2023 and fund the development of two new sustainable solar cars for future races incorporating bio-based raw materials and recycled plastics.
Solar Orbiter’s carbon fiber composite, titanium layered solar shield guides heat away from the spacecraft and can withstand up to 970º F (521º C).
In collaboration with Ventum Dynamics, the purpose-built VX175 turbine will bring customers reduced weight, greater structural integrity and the ability to recycle at end of life.
Solvent-free surface functionalization technology uses low amounts of chemistry and little energy to prime composites and dissimilar materials prior to bonding in addition to other functionalities.
Joint technology breaks barriers to bonding lightweight flexible solar panels to roofing structures made from aluminum, coated steel and composites.
JEC World 2025: KraussMaffei presents innovations for lightweight composite construction and surface technologies, from HP-RTM, LFI and ColorForm to the printCore extruder.