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Additive Manufacturing/ 3D Printing Using Composites

Additive manufacturing, commonly known as 3D printing, has revolutionized composite production by enabling the layer-by-layer construction of intricate composite structures. In the realm of composites, additive manufacturing techniques allow for the creation of complex geometries with precise fiber orientations and resin distribution, optimizing material performance. This technology offers the flexibility to customize parts, reduce waste, and experiment with novel composite combinations. By depositing materials layer upon layer, additive manufacturing facilitates the production of lightweight, high-strength components tailored for specific applications in industries such as aerospace, automotive, and healthcare, pushing the boundaries of what's achievable in composite design and fabrication.

Topic
Composites Processes

Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.

Product Published on 07/07/2025
Real-time part printing exhibits LSAM’s industrial scale capabilities

CAMX 2025: Thermwood’s presence at CAMX showcases composite additive manufacturing at industrial scale, from daily LSAM Additive Printer 510 demos with various material suppliers to a complete parts display.

News Published on 07/25/2025
ORGANIC project to 3D print bio-inspired structures with bio-based materials

EU-funded Horizon Europe project tackles lower production cost, enhanced sustainability and first-time-right parts fabrication through the fusion of biology, additive manufacturing and AI.

News Published on 07/25/2025
Spintech grows Miamisburg footprint to advance composite airframe capabilities

Additional 53,000 square footage, which could grow to 250,000 square feet of operational space by 2027, will support complex airframe component delivery for DOD, UAS programs.

News Published on 05/16/2025
Hexagon Agility reaches milestone with additional orders supporting X15-N natural gas trucks

Additional natural gas fuel system orders at a value of $4.3 million include more than 20 Class 8 fleets.

News Published on 07/09/2025
Cirrus invests $13 million to expand Grand Fork aircraft facility

Additional composites-intensive SR Series and Vision Jet manufacture support, along with equipment, storage and technical tools will be added over the next few years.

Article Published on 04/11/2025
In oil and gas, an additive manufacturing standard (API 20T) will aid adoption of composites

Polymer AM equipment maker Roboze sees how the oil and gas industry’s way forward with additive is like that of another high-stakes industry, aerospace, and also different in important aspects.

News Published on 08/28/2025
IACC NODE, Lamáquina enable functional 3D printed composite boat

Asket, the student team’s first project, is a custom, one-piece vessel featuring a 3D printed hull, real-time sensor function and adaptive robotic control.

Product Published on 06/25/2025
Enhanced RCF thermoplastic compounding opportunities grow composites recycling breadth

CAMX 2025: Vartega’s EasyFeed Bundles now come in a wider array of rCF solutions for thermoplastic compounding, in addition to offering joint product development programs and R&D trials.

Article Published on 06/16/2025
Bucci Composites expands automotive production capabilities with facility addition, new high-ton presses

CW Top Shops recipient Bucci Composites shares an update on its facility expansion, automotive composites applications, sustainability, education initiatives and more.

News Published on 09/03/2025
Electroformed barrier technology hits project milestones, use case potential

Under the LEEF project, leading edge protection layer for composite structures developed by Ultima Forma and Polar Technology is being considered for eVTOL/UAV rotor and propeller blades, aerofoils and outlet guide vanes.

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