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Additive Manufacturing/ 3D Printing Using Composites

Additive manufacturing, commonly known as 3D printing, has revolutionized composite production by enabling the layer-by-layer construction of intricate composite structures. In the realm of composites, additive manufacturing techniques allow for the creation of complex geometries with precise fiber orientations and resin distribution, optimizing material performance. This technology offers the flexibility to customize parts, reduce waste, and experiment with novel composite combinations. By depositing materials layer upon layer, additive manufacturing facilitates the production of lightweight, high-strength components tailored for specific applications in industries such as aerospace, automotive, and healthcare, pushing the boundaries of what's achievable in composite design and fabrication.

Topic
Composites Processes

Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.

Article Published on 10/17/2025
Caracol North American headquarters can produce 100 systems per year

The Italian LFAM systems manufacturer has opened a new facility in Texas that will support application development, service and the production of its turnkey robot-enabled 3D polymer composite printers. 

Product Published on 07/11/2025
Powdered rheology additive improves composites processing, performance

CAMX 2025: BYK USA introduces Garamite-1958, a clay-based additive optimal for applications where high anti-sag, anti-settling or anti-separation performance is required.

News Published on 10/22/2025
Syensqo Cycom EP2190 epoxy prepreg has been added to NCAMP database

NCAMP documentation lowers barriers for adoption and shortens customer design timelines to enable faster commercial aerospace, defense and AAM qualification.

Product Published on 09/10/2025
Palamatic Process brings powder handling innovations to composites

The company’s bulk material and powder handling solutions are designed to properly and precisely handle resins, fillers, additives and other materials used to produce composites.

News Published on 10/22/2025
Rocket Lab secures multiple launches with Japan Aerospace Exploration Agency 

Electron will launch JAXA’s payload demonstration SatellitE-4 and the JAXA-manifested rideshare in 2025 and 2026, respectively, further supporting Rocket Lab’s support of international space agencies.

News Published on 10/22/2025
The ECCA welcomes 160+ organizations, begins composites circularity roadmap development

An upcoming General Assembly follows the European initiative’s first steps toward knowledge sharing, cooperation and collective action to accelerate the transition to a more circular economy.

News Published on 08/19/2025
Scaled Composites Model 437 aircraft to be flown for Beacon autonomy testbed

Northrop Grumman subsidiary part of Digital Pathfinder development of stealth aircraft with wings using continuous carbon fiber additive manufacturing and determinate assembly.

 

News Published on 08/13/2025
CEAD hybrid LFAM opens ways for KCL bio-based 3D printing

Partnership achieves compatibility of large-format additive manufacturing with KCL’s Formi biocomposite granules, building sustainable production options.

News Published on 08/18/2025
Trelleborg invests in Innovation Center expansion, remodel

An additional purpose-built space in Delano, Minnesota, by early 2027 adds a visitor center, Swiss machining, injection molding and increased space for automation.

News Published on 08/13/2025
Fibre Glast achieves AS9120B certification

Composites distributor demonstrates compliance with rigorous aerospace, aviation and defense quality standards in addition to its existing ISO 9001:2015 certification.

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