Hannah Mason

Hannah Mason Technical Editor

Automotive

Composite materials, design enable challenging Corvette exterior components

General Motors and partners Premix-Hadlock and Albar cite creative engineering and a move toward pigmented sheet molding compound (SMC) to produce cosmetic components that met strict thermal requirements.

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Plant Tours

Plant tour: Airbus, Illescas, Spain

Airbus’ Illescas facility, featuring highly automated composites processes for the A350 lower wing cover and one-piece Section 19 fuselage barrels, works toward production ramp-ups and next-generation aircraft.

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Automotive

Composites reinvent automotive

To celebrate National Composites Week, CW shares some of the latest innovations in automotive composites, from new process technologies to novel commercial applications.

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Space

Carbon fiber satellite arm reduces weight, simplifies assembly onto naval vessels

Satcom developer EM Solutions partnered with ACS Australia to replace an aluminum arm design with a 65% lighter, one-piece, corrosion-resistant carbon fiber/epoxy alternative.

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CAMX

Recyclable rigid foam core addresses FST standard needs

CAMX 2024: 3A Composites highlights the fire, smoke and toxicity (FST) properties, sustainability and customization of its Airex rigid foam core product line.

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Carbon fiber, bionic design achieve peak performance in race-ready production vehicle

Porsche worked with Action Composites to design and manufacture an innovative carbon fiber safety cage option to lightweight one of its series race vehicles, built in a one-shot compression molding process.

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CAMX

Getting ready for CAMX 2024

The Composites and Advanced Materials Expo’s 10th anniversary trade show and conference will be held in San Diego from Sept. 9-12, 2024.

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Aerospace

Boom Supersonic completes construction of Overture Superfactory

The facility in Greensboro, North Carolina, is expected to produce 33 Overture supersonic aircraft per year, with room to grow.

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Defense

Pull-wound carbon fiber poles enable lightweight, compact, rigid emergency stretcher

Based on military feedback, Epsilon Composite developed an optimized, foldable stretcher that combines telescopic pull-wound carbon fiber tubes.

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ACMA sustainability event educates on composites LCA, recycling

Recent conference in Denver, Colorado, emphasized the tools and knowledge composites manufacturers will need to meet customer and government sustainability goals.

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Work In Progress

Reinforcing hollow, 3D printed parts with continuous fiber composites

Spanish startup Reinforce3D’s continuous fiber injection process (CFIP) involves injection of fibers and liquid resin into hollow parts made from any material. Potential applications include sporting goods, aerospace and automotive components, and more.

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Fabrics/Preforms

Designing an infused, two-piece composite baseball bat

With its Icon BBCOR bat, Rawlings leveraged its experience in braided fabrics and RTM to create an optimized, higher-performance two-piece design.

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