CW Blog

Sustainability

Low-density SMC: Better living through chemistry

Proprietary sizing, special glass roving and microspheres strip 9 kilos of weight from Corvette body panels.

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NDT

Aircraft composites repair moves toward maturity

New technologies seek to address the challenges MROs will increasingly face in the age of commercial airliners with composite airframes.

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GE Aviation, Batesville, MS, US

With a supply chain busy making commercial jet engines like the GE90, GEnx, LEAP and GE9X, GE Aviation has invested heavily in its composites capabilities in Batesville.

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Automation

“Smart tooling” cuts time and risk for complex unitized composite structures production

One-piece bladder tooling helps to actualize NASA/Boeing’s revolutionary fluted core design for next-gen cryogenic fuel tank skirt.

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February supplement: Out-of-autoclave processing for aero use

We here at CW put together a supplement published with the February issue of the regular magazine that focuses on the technologies, tools and materials being used today in out-of-autoclave (OOA) processing for aerocomposites.

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Aerospace

Inflexion technology: complex composites without fasteners

Spirit AeroSystems has developed production methods using rigid-flexible tooling for more affordable unitized composite aerostructures.

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Thermoplastics

Boat propellers with replaceable, interchangeable blades

Long glass fiber-reinforced polyamide makes this modular propeller tough enough for a challenging application, eliminating costly prop repair.

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Alternative precursor R&D: First commercial use of lignin carbon fiber?

GrafTech International (Independence, OH, US) is working with Oak Ridge National Laboratory (Oak Ridge, TN, US) and the US Department of Energy’s Advanced Manufacturing Office to develop lignin fiber manufacturing and demonstrate it in viable products.

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Carbon Fibers

Alternative precursor R&D: Oak Ridge National Laboratory

Oak Ridge National Laboratory (ORNL, Oak Ridge, TN, US) has been at the forefront of North American research into alternatives to the polyacrylonitrile (PAN) precursor used to make aerospace-grade carbon fiber.

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Infrastructure

Recycled carbon fiber proves its potential for aircraft interiors

An Airbus-led team characterizes RCF veils and shows their ability to best glass fiber composite sidewalls in cost, weight and surface finish.

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Adhesives

Plant tour: Spirit AeroSystems: Prestwick, Scotland, UK

Global aerostructures giant Spirit AeroSystems ventures into out-of-autoclave (OAA) composites manufacturing via vacuum infusion.

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Fiber patch preforms help tailor kiteboard performance

Automated means for laying fiber only where needed offers new potential to fine-tune torsional stiffness and flexibility to board and rider styles.

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