CW Blog

Airborne, Siemens and SABIC partner to mass produce thermoplastic composites

Flexible, automated production lines, featuring radically low conversion costs, aimed at millions of parts/yr — CW’s interview with all three companies.

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Consumer

Composites-intensive folding bike: Simplifying multi-modal transportation

The world’s lightest folding bike relies on CFRP for high stiffness and strength at low weight.

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Thermoplastics

Carbon Fibre Preforms for low-cost and zero waste

Chopped fiber preforms in seconds, 1200°C burn resistance for hours, low-cost CFRP to replace metals

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Carbon Fibers

Fiber Patch Placement at scale

SAMBA automated cells now offered in Step, Pro and Scale models, for 3D preforming dry fiber and prepreg at rates up to 15-100 kg/hr.

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Aerospace

Falcon Heavy is just the beginning

The successful launch of the Falcon Heavy rocket by SpaceX marks a new milestone in the private space race — the ability to take larger payloads further. 

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Episode 16: Donna Dawson, ÂÌñÏׯÞ

Donna Dawson, senior writer emeritus for ÂÌñÏׯÞ, shares her memories from the early days of composites. 

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Weaving

General aviation: Reconceiving the personal plane

Enabled by FAA rule changes, small plane manufacturers today are moving beyond the private “pleasure” craft to cutting-edge technologies engineered to offer an affordable means to avoid urban gridlock.

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Aerospace

McNair Aerospace Center: Closing the composites education gap

As the composites industry in South Carolina continues to expand through Boeing and its tier suppliers, composites education follows suit through the McNair Center.

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3D printing for a Bonneville run

As a former (amateur vintage) racer myself, I appreciate all things motorsports. CRP USA LLC (Mooresville, NC, US), the maker of Windform SLS 3D printing materials as well as provider of custom additive manufacturing and machining services, sent me a case study of a motorsports team that recently set a new class record at the Bonneville Salt Flats, thanks to the fast part production possible with 3D printing. 

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Aerospace

SGL Group optimizes supply chain for composites

SGL’s takeover of former BENTELER and BMW JVs, plus sale of Kumpers JV, consolidates  the company’s CF activities while it broadens its composites technology portfolio.

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Out of Autoclave

Hybrid composite struts reduce vehicle weight, improve handling

Pultruded carbon/glass fiber composite underbody stiffeners move into medium-volume Mercedes-AMG production vehicles.  

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Prepregs

Motorcycle part demonstrates hybrid molding process

Strategy forms FRP parts once too complex for cost-effective, high-rate production.  

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