Composites 4.0

Plant tour: Hexagon Purus, Kassel, Germany

Fully automated, Industry 4.0 line for hydrogen pressure vessels advances efficiency and versatility in small footprint for next-gen, sustainable composites production.

Ginger Gardiner
Senior Technical Editor, ÂÌñÏׯÞ

Xitadel XIPA imparts more intelligent CAE simulation workflows

Automated preprocessing, FE model building and postprocessing are powered through machine learning and Gen AI tools, supporting enhanced speed, accuracy and efficiency.

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Daher ODDICEA 2 project gains support to boost decarbonization of TPC production activities

Renewed financial support from France’s Pays de la Loire region will build on technological Industry 4.0 advances made in the project’s first phase for Daher’s Nantes facility, which has already delivered tangible results.

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UniSQ, iLAuNCH Trailblazer program drive digital twin innovation for composite repairs

Working with Boeing Australia, Memko and Dassault Systèmes, the University of Southern Queensland (UniSQ) has developed a digital twin via the 3DEXPERIENCE platform, digitizing processes that could lead toward more efficient and effective maintenance, repair and operations of future fleets.

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Horizon Europe projects present webinar for advancing aviation digitalization, composite technologies

Free webinar on Sept. 24, 2025, brings together members from DEMOQUAS, GENEX and TOSCA to delve into how these projects are contributing to safer, more efficient and environmentally responsible aviation technologies.

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Smart composites equipment advances aerocomposites innovation

CAMX 2025: From fiber to flight, Broetje-Automation innovates composites manufacturing with integrated AFP, drilling and sealing technologies.

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Ansys launches 2025 R2 with enhanced simulation, accessibility and AI

Ansys 2025 R2 amplifies human ingenuity with AI-driven tools and features that simplify simulation adoption, encourage collaboration and boost productivity across teams.

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Modular, robotic cells enable high-rate RTM using any material format

Airborne’s automated ply placement systems at Airbus, GKN Aerospace and Teijin Automotive Technologies aim to maximize flexibility and intelligent automation.

Stewart Mitchell
Contributing Writer

Seoul National University VABS to design UAM, rotorcraft blades

University conducts research to establish conceptual and detailed design methodologies applicable to composite UAM systems and to develop digital twin technologies that can be used in aerospace.

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ORGANIC project to 3D print bio-inspired structures with bio-based materials

EU-funded Horizon Europe project tackles lower production cost, enhanced sustainability and first-time-right parts fabrication through the fusion of biology, additive manufacturing and AI.

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Layup molds, vacuum fixtures address aerospace tooling trends

CAMX 2025: Technical Tooling is integrating advanced materials, digital process compatibilities and automation into its low-CTE Ravin layup molds and Vacu-Grip fixture offerings to meet evolving needs.

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Contactless sensors enable smart composites production

CAMX 2025: Attendees can experience both of sensXPERT’s FlexCure and Insight sensor products, both achieving reduced waste, shorter cycle times and more actionable insights into resin curing.

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Vericut CNC simulation software enhances machining precision with AI

Vericut (CGTech) introduces Vericut 9.6, featuring AI-driven tools and productivity enhancements for streamlined workflows and improved shop floor collaboration.

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Altair, DAC join efforts to increase digital maturity of aerospace suppliers

Enhanced access to digital tools will support SMEs and startups at all levels, fostering innovation and resiliency and reducing supply chain fragmentation across Italy and Europe.

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Thermoplastic composites welding: Process control, certification, crack arresters and surface prep

More widespread use of welded composite structures within a decade? Yes, but further developments are needed.

Ginger Gardiner
Senior Technical Editor, ÂÌñÏׯÞ

The Wallonia Composites Learning Network launches in Belgium

First session on Industry 4.0 was attended by 22 people representing 16 companies, future sessions planned on sensors, circularity and recycling of composites waste.

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NCC backs U.K. Industrial Strategy for industry innovation scale-up

The U.K. government’s recently published economic approach aims to remove barriers and set a clear path toward growth opportunities in advanced manufacturing, aerospace, clean energy, defense and AI.

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Coriolis Composites introduces the C3 dockable AFP head

AFP solution for gantry and robot systems offers manufacturers enhanced flexibility, performance and ease of use for a wide range of composite parts.

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Autonomous agents optimize decision flows in aerospace, composites production

CAMX 2025: With manufacturers face labor shortages, increasing product complexity and pressure to operate sustainably, Plataine’s AI Agents provide the agility and intelligence needed for real-time decision-making.

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Wichita State, Dassault Systèmes open Manufacturing Innovation Center

Aviation companies of all sizes will be able to improve their resilience and efficiency via the center’s virtual design, automation and additive manufacturing capabilities.

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FACC optimizes inspection processes through augmented reality

Cooperation with students from the University of Applied Sciences Upper Austria leads to successful use of AR, increasing the efficiency of components testing.

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Digitizing tools for composites production

Alpex Technologies focuses on industrialization, process and part intelligence and biocomposites in its next generation of tooling systems.

Ginger Gardiner
Senior Technical Editor, ÂÌñÏׯÞ

Swinburne highlights composites and Industry 4.0 activities

Swinburne University of Technology’s facilities and research expertise have attained milestone developments in a UAV wingbox, customized carbon fiber components, digital manufacturing and 3D printing.

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Engel supports composites upcycling research at TH Rosenheim

Engel Group has provided the Rosenheim University of Applied Sciences with a vertical injection molding machine for further R&D into the processing of thermoplastic, recyclable composites and the application of natural fibers.

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Tremonia Mobility delivers efficient, sustainable composite minibuses with Siemens Xcelerator

Minibus manufacturer adopts Siemens Xcelerator to advance electrification, improving design cycle speed by 20% and design adjustment speed by 30%.

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PAIramid project drives digital approach to streamline composite aerostructures development, deployment

Multidisciplinary global team will leverage Al and data-driven simulations to make the aerostructure design, development and certification process faster, less costly and more reliable.

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Polaron AI materials design tool wins inaugural Manchester Prize 

Generative AI model is capable of exploring thousands of material designs in under a day, providing an opportunity to more rapidly characterize and design advanced materials including alloys, composites and catalysts. 

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ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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