BMI

Aerospace

Carbon/BMI and carbon foam form Invar alternative

For years, Invar steel has been the material of choice for tooling that must endure repeated autoclave cycling in volume part production. Invar's disadvantage is its relatively high density and resulting large mass. As processors move away from hand layup and toward automated fiber and tape placement, there is a

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BMI

Tooling Update: New dimensions in tooling

Nanoenhancements, out-of-autoclave strategies and low-pressure RTM headline efforts to increase mold quality and productivity and cut tool cost.

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Automation

Resin infusion processes

Ever-increasing demand for faster production rates has pressed the industry to replace hand layup with alternative fabrication processes and has encouraged fabricators to automate those processes wherever possible. A common alternative is resin transfer molding (RTM), sometimes referred to as liquid molding. RTM is a

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Infrastructure

Resin matrices: Thermosets

Unsaturated polyester resins are the most widely used in commercial, mass-production applications, thanks to their ease of handling, good balance of mechanical, electrical and chemical properties and relatively low cost. Typically coupled with glass fiber reinforcements, polyesters adapt well to a range of fabrication

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Tooling considerations

The molds used for forming composites, also known as tools, can be made from virtually any material. For parts cured at ambient or low temperature, or for prototyping, where tight control of dimensional accuracy isn't required, materials such as fiberglass, high-density foams, machinable epoxy "boards"or even clay or

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Adhesives

Bonding Technology: Thermosetting Structural Adhesives

A wealth of epoxies, polyurethanes and acrylics speed assembly and cut manufacturing cost in an ever-wider range of composites applications.

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Sustainability

Carbon fiber: Life Beyond the Landfill

Reclamation technologies give scrapped aerospace-grade carbon fiber new possibilities and a lower price point in nonstructural/conductive applications.

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Glass Fibers

Boeing 787 Update

Approaching rollout and first flight, the 787 relies on innovations in composite materials and processes to hit its targets

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BMI

Advanced materials for aircraft interiors

Applications aren't as demanding as airframe composites, but requirements are still exacting — passenger safety is key.

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JEC Composites 2006 Product Showcase - 7/1/2006

Advanced composites continue to lead the economic upswing in the composites industry.

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