ÂÌñÏׯÞ

Published

UV curing systems save composites curing time, energy

CAMX 2024: IST America presents a comprehensive selection of UV, IR and hot air technologies, designed to deliver results in less than a minute.

Share

Source | IST America

Known for its global design and construction of UV and LED technology,  (Shorewood, Ill., U.S.), part of the IST Metz Group, is sharing innovations in its light curing platforms for polymer matrices in composite component production. IST says that the state-of-the-art advancements save significant time and energy while maintaining high quality.

UV curing is a versatile solution for various production processes, including wet layup techniques, vacuum infusion with UV-transparent membranes, filament winding, prepreg processes and continuous flat processes. Unlike traditional thermal curing methods, IST America points out, UV curing delivers optimal results in less than a minute as opposed to hours, cutting cycle time and energy consumption. This also amplifies an industrial process’ sustainability benefits, as it requires only one tool, thus reducing carbon footprint.

A standout benefits of UV formulations is their styrene-free composition. The 1K solutions feature an extended pot life of several months, eliminating the need for complex storage. Additionally, they contain no volatile organic compounds (VOCs), making them environmentally friendly and compliant with strict regulations.

IST America ensures optimal curing results by leveraging various radiation sources and light profiles tailored to specific applications and curing strategies. While the thickness of laminates is limited to approximately one inch for efficient UV application, multi-ayer buildups can be considered, expanding the possibilities for composite designs and providing an alternative for structural composites.

The market offers formulations that facilitate the curing of fiberglass and carbon fiber. These advancements are said to be enhanced by IST America’s expertise in designing and installing customized light sources. 

Related Content

Related Content

ATL/AFP

Plant tour: Aernnova Composites, Toledo and Illescas, Spain

RTM and ATL/AFP high-rate production sites feature this composites and engineering leader’s continued push for excellence and innovation for future airframes.

Read More
Ketones

Hybrid process marries continuous, discontinuous composites design

9T Labs and Purdue applied Additive Fusion Technology to engineer a performance- and cost-competitive aircraft bin pin bracket made from compression-molded continuous and discontinuous CFRTP.  

Read More
Aerospace

Plant tour: Airbus, Illescas, Spain

Airbus’ Illescas facility, featuring highly automated composites processes for the A350 lower wing cover and one-piece Section 19 fuselage barrels, works toward production ramp-ups and next-generation aircraft.

Read More
Focus on Design

Carbon fiber, bionic design achieve peak performance in race-ready production vehicle

Porsche worked with Action Composites to design and manufacture an innovative carbon fiber safety cage option to lightweight one of its series race vehicles, built in a one-shot compression molding process.

Read More

Read Next

Curing

EUVAM project investigates energy-efficient UV process for composites curing

University of Stuttgart researchers intend to develop flexible, highly productive and digitally controllable manufacturing approach for small urban vehicle production.  

Read More

Keyland Polymer opens UV-cured solid resin R&D lab in Spain

The new state-of-the-art facility in Barcelona is staffed to grow Keyland’s UV resin R&D, production and sales used in inks, AM, composite powder coatings and other products.

Read More
Hi-Temp Resins

“Structured air” TPS safeguards composite structures

Powered by an 85% air/15% pure polyimide aerogel, Blueshift’s novel material system protects structures during transient thermal events from -200°C to beyond 2400°C for rockets, battery boxes and more.

Read More