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Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.
Bonding and welding play vital roles in the assembly and fabrication of composite materials, offering methods to join components together effectively. Bonding involves the use of adhesives or bonding agents to create strong connections between different composite parts or between composites and other materials. Adhesives provide uniform stress distribution, enabling lightweight and durable structures. On the other hand, welding techniques like ultrasonic welding or induction welding are employed specifically in thermoplastic composites, where heat is used to melt and fuse the materials together.
A Swiss engineering company combined 3D printing, bonding technology and carbon fiber composites to develop lighter, more efficient marine bearing cages.
Spinning off from a German Aerospace Center (DLR) research project, msquare GmbH’s technology aims to innovate and enable repair for high-temperature thermoplastics.
Proven in military aerospace parts, the HX5 product targets metal replacement in single-aisle jetliners.
TRD family of vertical machining centers which drills, mills, taps and bevels large or long parts.
Automaker BMW stepped outside the box when it recently adhesive bonded carbon fiber/epoxy roofs to 1,500 limited-edition BMW M3 CSL sedans. The automaker wanted to enhance the car's performance by shedding as much weight as possible — other composite components include the doors, front skirt, trunk lid and rear bumper
The humbling, startling, dusky, stunning unreality of a total eclipse of the sun.
The Aachen Center for Integrative Lightweight Production (AZL) is part of the Composites in Action display at JEC Group (5/D17) where it is featuring its Ultra-Fast Consolidator Machine, which is one of three finalists for the JEC Award 2019 in the category of Industry and Equipment.
High-fidelity, anisotropic behavior material card, integrated with process simulation, structural FEA and validated with CT and physical tests enables optimization proven in award-winning SMC suspension knuckle.
Upgrades include high fiber content virtual test with 10-100 times faster analyses and progressive damage analysis using the Camanho method.
The former metal component forger seeks the disruptive manufacture of high-performance CFRTP parts using 9T Labs’ Red Series Additive Fusion Solution platform for current and new markets.