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Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.

Bonding and welding play vital roles in the assembly and fabrication of composite materials, offering methods to join components together effectively. Bonding involves the use of adhesives or bonding agents to create strong connections between different composite parts or between composites and other materials. Adhesives provide uniform stress distribution, enabling lightweight and durable structures. On the other hand, welding techniques like ultrasonic welding or induction welding are employed specifically in thermoplastic composites, where heat is used to melt and fuse the materials together.

Part of $100 million, five-year investment to advance, qualify thermoplastic composites for military and commercial aero applications.

This Dutch aerospace supplier leverages its founder’s pioneering spirit from a century ago to lead the way, today, in thermoplastic aerocomposites.

American Bureau of Shipping (ABS) certifies use of jointly developed CFRP repair technique on FPSO and FSO industrial systems, addressing traditional steel restoration challenges.

Composites manufacturing intelligence drives circular economy solutions as automotive industry balances technical demands with sustainability mandates.

CAMX 2024: Plasma Bound’s CPA technology, powered by quality control system Vulcan, applies atmospheric pressure plasma to achieve high-level composite bonding.

Three upcoming in-person thermoplastic composites courses, ranging from entry-level to advanced, are organized to enhance composites professionals’ knowledge in this burgeoning field.

FusePly 250 technology, designed for 250°F to 350°F composite bonding, offers optimized bond reliability and high part performance.

IPS Adhesives (IPSA) introduces a line of adhesives using acrylate and MMA technology from L&L Products for the bonding of dissimilar materials such as metals and composites.

The robotic process developed for large components protects joints and edges, prevents cracks and allows multipart structures to be created as if cast in one piece.

Model includes new technologies produced at Performance Manufacturing Center (PMC) in Marysville, Ohio, which is part of Honda hydrogen business strategy that includes Class 8 trucks.