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Broetje-Automation (Rastede, Germany) announces solutions for smart automated fiber placement (AFP) automation — from prototype to large-scale production. The star of the show, the Staxx One, is a transportable AFP cell designed for simple, plug-and-play handling. Demonstrations take place twice a day, highlighting the system’s various functions, versatility and scalable automation.

From the highly compact and cost-effective Staxx Box to the high-performance capabilities of the 16-tow robotic Staxx Flex system, each member of the Staxx family represents one specific building block to form an ecosystem of modular AFP automation.

The Staxx Box is designed for layup tests, material qualification and small parts, while the Staxx One single-tow robotic system can add additional flexibility — it can be mounted on an industrial robot while using the same AFP end effector as the Staxx Box. The large, 16-tow AFP system, Staxx Flex, is designed for layup of complex and large structures, while the Staxx Compact focuses on high-rate production capabilities.

The Staxx family shares many system components due to its modular design and an integrated software backbone. Therefore, a wide range of different fiber placement applications and materials are covered to serve the individual needs of each customer. Through the AFP systems’ Factory of the Future focus, Staxx targets AFP optimization through enhanced precision, efficiency and reliability for composites manufacturing.