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Over the last two decades, (Capua, Italy) has modified and refined its patented parallel winding technique, which can achieve scalable, interlaced, carbon fiber-reinforced polymer (CFRP) anisogrid lattice structures.

The process involves a combination of dry fiber robotic filament winding for helical ribs, and parallel winding for hoop ribs. Simultaneous helical winding around pins and parallel hoop winding quickly and efficiently achieves interlacing of the ribs without the need for cutting tows, nor dummy helices, between hoops. The completed dry interlaced preform is then vacuum bagged and infused with resin, and finally cured in or out of autoclave, depending on resin and part requirements.

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Lattice winding guarantees homogeneous rib sections through the crossing nodes without the typical distortion seen with prepregs. Also, even if the rib fiber volume fraction is limited to near 35%, stiffness and strength properties are still high, achieving 20% mass reduction with respect to other composite configurations in cases of high compressive load.

Over the years, CIRA has demonstrated the technologies’ capabilities to produce everything from large interstage, central tubes and payload adapters to long booms for large, deployable antennas for medium-class satellites.

Shown here is the Vega-C launcher Interstage 2/3, measuring 2.4 meters in diameter and 2 meters long. It is now produced serially by (Colleferro, Italy) using CIRA’s technology, which is operative at Avio’s facility.

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