High-temperature, fire-resistant materials bridge CFRP and CMC gap
CAMX 2024: Pyromeral Technology features its Pyromeral family of fiber-reinforced materials — PyroKarb, PyroSic and PyroXide — with novel ceramic matrices achieving high-temperature capabilities.
Share
Source | Pyromeral Technology
For 40 years, (Barbery, France and Sunnyvale, Calif., U.S.) has been developing innovative materials and composite parts to meet the challenges of high-temperature and fire-resistant applications. The company highlights these capabilities through the Pyromeral family of materials.
Pyromeral composite materials, marketed under PyroKarb, PyroSic and PyroXide, feature proprietary ceramic matrices that are derived from alumino-silicate-based geopolymeric systems. According to the company, they differ significantly from organic polymers and conventional ceramic matrices in that they can be processed with a low-temperature autoclave cure and one free-standing post-cure. This not only reduces lead times and complexity to produce high-temperature composite parts, but also improves affordability.
These materials are meant to bridge the thermal, structural and cost gap between carbon fiber-reinforced polymers (CFRPs) and traditional traditional ceramic matrix composites (CMC). They bring a lightweight and convenient alternative to metals and other materials for heat shields, ducts and other components exposed to sustained temperatures from 177°C to 1000°C and beyond for short-term exposure.
PyroKarb, presented to industry in 2000, features a high-modulus carbon fiber fabric with a glass-ceramic matrix, and a silicon-carbide fabric with the same matrix for PyroSic. Both materials are said to offer performance well beyond the capability of polyimides, to 800°C and higher. PyroKarb saves 40% weight compared to aluminum and PyroSic saves 60% compared to titanium.
PyroXide was introduced in 2013 using an aluminum-oxide fabric with a novel oxide-ceramic matrix, pushing temperature capability to 1000°C and beyond, with 70% weight savings compared to Inconel.
Today, Pyromeral materials are used across a wide array of industries ranging from heat shields on engines, supersonic and hypersonic fins and external skins in aerospace and defense, and battery thermal runaway protection and containment in the advanced air mobility market.
Pyromeral Technology held the grand opening of its standalone U.S. headquarters on May 23, 2024, in Sunnyvale, California. The ITAR-registered facility is set to offer full material prepreg production and part fabrication capabilities, bringing the benefits of its thermal management solutions to a wider range of customers and applications.
Related Content
-
CAMX 2023 Attendee Survey
CAMX – The Composites and Advanced Materials Expo is right around the corner, and we want to better understand your hopes and expectations heading into the show. ÂÌñÏ×ÆÞ asks you to answer one of the five questions in the survey below. Responses will remain anonymous, and some may be published in the CAMX Show Daily, which is distributed at the show. The survey will take less than 5 minutes to complete.
-
High-strength, nondestructive adhesive-bonded fasteners
CAMX 2023: Rotaloc bonding fasteners come in a variety of baseplate styles, threads, sizes and materials for high-strength, nondestructive bonding with fiber-reinforced composites and thermoset/thermoformed plastics.
-
Graphene-enhanced SMC boosts molded component properties
CAMX 2023: Commercially sold GrapheneBlack SMC from NanoXplore increases part strength, stiffness and provides other benefits for transportation, renewable energy, energy storage and industrial markets.
Related Content
CAMX 2023 Attendee Survey
CAMX – The Composites and Advanced Materials Expo is right around the corner, and we want to better understand your hopes and expectations heading into the show. ÂÌñÏ×ÆÞ asks you to answer one of the five questions in the survey below. Responses will remain anonymous, and some may be published in the CAMX Show Daily, which is distributed at the show. The survey will take less than 5 minutes to complete.
Read MoreHigh-strength, nondestructive adhesive-bonded fasteners
CAMX 2023: Rotaloc bonding fasteners come in a variety of baseplate styles, threads, sizes and materials for high-strength, nondestructive bonding with fiber-reinforced composites and thermoset/thermoformed plastics.
Read MoreGraphene-enhanced SMC boosts molded component properties
CAMX 2023: Commercially sold GrapheneBlack SMC from NanoXplore increases part strength, stiffness and provides other benefits for transportation, renewable energy, energy storage and industrial markets.
Read MoreNew brand identity launch aligns with nonwoven portfolio offerings
CAMX 2024: James Cropper, formerly known as Technical Fibre Products, is bringing its new name to the U.S. composites industry, highlighting its specialization in carrier, surface and fire protection veils, among other products.
Read MoreRead Next
Quartz, CMC and ceramic continuous filament offerings
CAMX 2024: Saint-Gobain Quartz, now Saint-Gobain Advanced Ceramic Composites, diversifies its portfolio of high-temperature materials development for aerospace, connectivity and industrial markets.
Read MoreBridging the gap between CFRP and CMC
Novel composites offer performance up to 1000°C with faster processing.
Read More“Structured air” TPS safeguards composite structures
Powered by an 85% air/15% pure polyimide aerogel, Blueshift’s novel material system protects structures during transient thermal events from -200°C to beyond 2400°C for rockets, battery boxes and more.
Read More