Composites 4.0

Modular, hybrid machining centers with intelligence for complex composites

Machine Tool Camp’s purpose-built systems combine CNC machine centers and robots with specialized machining tools, clamping and configuration, automating steps before and after, including data integration, to empower manufacturers for the future.

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News

Automotive

Aria Composites Technologies subsidiary launches with focus on composites for transportation

Aria Group’s more than 30 years of composites expertise builds the foundation of this standalone company and its first composite chassis program.

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Carbon Fibers

Twisted acquires carbon fiber specialist KS Composites

The deal marks a major step forward in Twisted’s long-term growth strategy, which is to strengthen its position in the premium automotive and marine sectors.

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Orbex makes part setup 900% faster for key composite parts ahead of inaugural rocket launch

The introduction of MSP metrology products have ensured right-first-time machining for Orbex as it ramps up production of its carbon fiber Payload Avionic Module.

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Products

Automotive

CSP launches TCA Float ultra-low density material for automotive body panels

The new sheet molding compound (SMC) material is said to reduce part weight by up to 25% while maintaining mechanical properties and Class A surface finish.

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Bonding

Metyx Metybond self-adhesive reinforcement achieves clean, efficient composite layup

Directly integrated adhesive on carbon, glass or hybrid multiaxial fabrics enables clean repositioning, uniform adhesive distribution and improved edge stability.

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Construction

Roman Stone EZ-Key reinforced precast concrete product line builds construction project efficiency

The turnkey line, which includes EZ-Key Duct Banks and Vaults, targets construction modernization, labor shortages, challenging schedules and tight budgets.

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Trending

Space

Industrializing rapid tape shearing for high-rate, 3D composite structures

ICOMAT’s first RTS factory creates preforms in 5 minutes for parts with -65% weight, higher strength and damage tolerance for wingskins, spars, fuselage, space tanks, auto chassis and more.

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Aerospace

Modular approach to material card development of composites

Forward Engineering GmbH walks through a modular testing and simulation approach for automotive/aviation composites enabling more accurate material selection earlier in the design phase.

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Composites end markets: Pressure vessels (2025)

H2 economy is set back by Trump policies, tariffs and funding pivot to defense and AI, but composite tanks remain a key segment with sales in CNG/RNG, growth in New Space and potential for H2-electric aviation.

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KNOWLEDGE CENTERS

Features and Articles

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Sustainability

The Dutch composites formula: Thermoplastics, collaboration and circularity

In a region where collaboration and sustainability are inseparable, a new wave of composites entrepreneurs are taking advantage, proving the Dutch mindset is fertile ground for growth.     

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KraussMaffei makes LFAM both a product line and an internal benefit

Plastics processing equipment supplier now offers two LFAM machines to customers and to complement its own production uses, enabling a variety of polymer to fiber-filled application options.

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Composites 4.0

Post Cure: TFP supports high-performing UAV wing preform development

The AMRC’s UAV concept is a complex design and manufacturing challenge that provides a shareable testbed, demonstrating the institute’s ability to develop and refine its expertise through a digital thread.

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Pressure Vessels

Unpacking the takeaways from CAMX 2025

The weeks following a trade show like CAMX often demand a bit of catch-up work, leaving room for additional reflection and analysis of the composite industry’s trajectory.

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Industry Experts

Predicting Failure

Improving hail impact resistance of discontinuous thermoplastic composite parts

Greene Tweed examines failure behavior, identifying key factors for improvement and demonstrating sufficient design for complex-shaped aeroengine components.

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Design & Testing

Development of fracture mechanics test methods for sandwich composites: An update

An update on the CMH-17 Sandwich Disbond Working Group’s sandwich SCB test and two additional sandwich composite fracture mechanics test methods under development.

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Gardner Business Index

GBI holds expansion ground in September

While all components but new orders dropped, they all remain above 50, and all components are in better standing than a year ago.

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MANUFACTURING CONNECTED

MANUFACTURING CONNECTED

Industry Moves Fast. We Make Sense of What's Next.

Videos/Podcasts

3D Fiber Tethering for rapid fabrication of continuous fiber composites

CarbonForm’s 3DFit technology combines robotic, continuous fiber 3D printing and winding to produce small, high-strength, complex parts — like drone frames — in as little as 10 minutes.

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Focus on Design

CFRP boosts power, drops weight for next-gen fire truck pumps

Carbon fiber enables KASE Pumping Systems to eliminate corrosion and increase durability, including a high-capacity 6,500-gpm, ultra-compact 200-pound pump that aids emergency services.  

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Carbon Fibers

Plant tour: Brembo, Bergamo, Italy

Brake systems pioneer advances both design and industrialized production of customized C/C products that meet the highest performance requirements.

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A united kingdom of composites innovation

The U.K.’s industrial heritage is fueling the momentum behind the region’s composites startups, which are exploring not just materials advancement and circularity, but also automated and digitalized composites production.

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Episode 52: Chad Duty, IACMI

In this special National Composites Week installment of CW Talks, Chad Duty, CEO of IACMI, the composites institute, discusses the institute’s 10th anniversary, its mission in the industry and rising to meet the challenges and opportunities facing the composites industry today.

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Aerospace

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Episode 51: Francesco Ierullo, Exel Composites

Francesco Ierullo, vice president of sales and marketing, Exel Composites discusses the role the composites manufacturing processes of pultrusion and pull-winding are playing in infrastructure and renewable energy applications today. 

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ATL/AFP

Optimizing a CFRP landing leg demonstrator

MT Aerospace achieves design for manufacturing, integrating multiple elements into one-piece structure using AFP and 3D printed tooling to meet time and budget constraints.

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Pressure Vessels

Episode 50: Markus Rufer, Scorpius Space Launch Co.

In this episode of CW Talks, CW interviews Scorpius Space Launch Co. CEO Markus Rufer about the company’s all-composite cryogenic pressure vessels and their role in a range of applications, including recent and upcoming lunar lander missions. 

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Episode 49: Yannick Willemin, Catalysium

Yannick Willemin, founder of Catalysium, a new consultancy that specializes in investment trends within the composites industry, discusses the investment side of advanced manufacturing as well as industry trends shaping the composites landscape.

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Aerospace

Episode 48: Richard Apps, Counterpoint Market Intelligence

Counterpoint Market Intelligence will deliver a keynote address at Carbon Fiber Conference 2024, which takes place October 8-10 in Charleston S.C., U.S.

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Aerospace

Episode 47: Celebrating National Composites Week - Interviews with Christopher Mims, Wall Street Journal; Joe Brennan, Joby Aviation

The theme of National Composites Week 2024 is "Composites Reinvent the World" — this episode explores some of the various applications that are reshaping the way we travel and stay connected.

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